Avicarvil is a number one poultry producer, processor and retailer in Romania with an annual farming and processing capability of over 30 million chickens/yr. The corporate plans to double this capability within the years to return by constructing a greenfield processing plant in shut collaboration with Marel.
In Vâlcea County, Avicarvil will construct probably the most trendy poultry processing plant in South-Jap Europe. Masking an space of 25,000 m2, it is going to be the biggest hen meat manufacturing unit in Romania.
First alternative
The Avicarvil plant wanted to broaden to make sure competitiveness in opposition to worldwide competitors, producing extra hen of upper high quality. Andrei Brumaru, government director of the overarching Carmistin Group, explains, “For the very best outcomes and the very best return on our funding, we determined to cooperate with Marel. For our new plant, we in contrast the effectivity of the strains in our two present processing crops. Marel’s line was clearly superior and our first option to equip our third processing plant with a capability of 13,500 bph.”
The brand new undertaking
The automated processing strains embrace robotization with Marel’s RoboBatcher. “The RoboBatcher within the filleting line makes a giant distinction within the velocity and accuracy and ensures an excellent return on funding. By combining robotics and software program, RoboBatcher optimizes the processing time, high quality and security of our merchandise. As well as, Innova software program will assist us make data-driven, well timed selections, scale back prices, and improve our competitiveness.”
Sustainability tendencies
“Our investments intention to mitigate local weather change. We implement methods and applied sciences to optimize power use and water consumption. Marel Water Remedy will construct an progressive system for amassing, treating and reusing water, absolutely complying with the rules in pressure. The numerous quantity of recycled water returning will lead to 80% much less water consumption,” says Andrei Brumaru.
The method
In Avicarvil’s new plant, the method begins with ATLAS, probably the most sustainable and humane stay fowl dealing with system within the business. That is adopted by Marel’s beautiful, scalding, plucking and evisceration options, together with the brand-new, clever Nuova-i eviscerator. The first course of is monitored real-time by IMPAQT software program. After mixed in-line immersion and air chilling, merchandise are minimize up in two ACM-NT strains and deboned in three AMF-i breast filleting methods. Then 5 Multihead Weighers and a RoboBatcher batch and pack the merchandise. Marel checkweighers and labelers end the method.
Extra data: marel.com/poultry or carmistin.ro
